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Hey guys!
We're Evan and Katelyn and today we're going to be upgrading our x-carve!
We added a t-track clamping system which is awesome because it allows us to setup jigs
more easily and we can clamp smaller objects with less stock because it clamps from the
sides, not from the top.
And thanks to chromebook for sponsoring this video!
So there were three things we had to keep in mind when choosing where to put our t-tracks.
One is we didn't want to hit any of the threaded inserts that are embedded in the wasteboard.
Two: we had to have room for the feet of the clamp to actually be able to be inserted into
t-tracks.
And three: we had to make sure we had enough clearance to not hit the rails.
We're visual planners so we downloaded a photo of the x-carve on the chromebook to sketch
ideas over.
What's going to be the most optimal placement?
So instead of having t-track everywhere, we can reduce the amount of t-track, reduce the
amount of clamps by only clamping in this direction and this direction.
T-track running here and here and this is a movable L?
Yeah, and that will hold one corner, and this will hold the two other faces.
There you go.
Looks really comfortable.
This is how I do things normally!
So this is the final layout of the t-track.
It hits all of the points we mentioned earlier.
We have enough space here to insert the feet.
We're going to cut it a little bit short here so we have place for the feet.
We are away from the brass inserts.
We have room for the feet, and we have room for the clamps.
Alright, so the foot is about 0.8 inches so lets maybe give ourselves 0.9 would be fine.
So we're going to start right here and we're going to go ahead and remove this... keep
this going right here.
You're sharpieing faster than I can pan!
Weeehooo!
And this part right here, we're going to leave empty for the foot to go in.
(Singing in beautiful voices) Measurements, measurements, does whatever a measurements
do.
We measured our t-tracks and wasteboard to program the cuts.
We'll link to our files below which include everything if you want to do this for your
CNC or use it for reference.
Are we ready to make da cuts?
I'm ready to make da file!
Ready to make da file!
File da lasers!!
File daa lasers!!
Now that I have my measurements, I'll just go ahead and put in 28.75.
Done.
Boom.
So best practice is, before you run anything, make sure that your gantry is square, and
for this we want to be extra sure.
Ok.
We even?
They're the same!
Yeah!
Go on, go on, stop!
So we're going to do an air run to make sure that this will be cutting where we want it
to cut before we actually cut into the wasteboard.
Looking straight now.
Yeah looks straight.
Yeah like just proud of the line on the left.
Measure the material.
Confirm home position.
Raise the bit.
Spindle is on.
So everything was running well - hahaha - and I started noticing that there was a strange
sound coming from this first y motor.
It was struggling to move and things were getting a little bit off so I went ahead and
stopped it, and I noticed the cable became unplugged.
I fixed it, everything looks good, now we're gonna recenter it and run it again.
One thing you may have noticed is that we added this extra wood here because since we
were cutting so close to the edge the dust collection shoe was overhanging and it wasn't
getting full suction so we added this and it worked really really good but for now come
on over and let's do a test fit on how well these fit in here.
Ok.
Ready?
Nope!
Ready?
Nope!
Ok yes.
Oh!
Now I can't see it.
Yeah nope nope nope.
Yeah nope.
Yeah!
Sweet!
So even with our little whoopsy, still fits well.
Alright.
Ready?
Recording.
That is so satisfying to watch.
Very nice.
So... we need to make our other piece.
We need to make our other piece.
Next we're gonna make the other part of this project which is the L that our clamps can
push against to keep that right angle secure.
Does that make sense?
Yeah!
So Evan's measuring what size we need that L to be.
Good to go.
Show the camera.
Ohhhh.
I think that L is too small.
Well we can use that L to make a bigger L. I told Evan I didn't wanna use these clamps
yet.
'Cause this isn't the final- how are we supposed to have a final reveal if we're using them
mid-project?
We're using the clamps to make the clamps that will be the clamp that we use.
Well they work well.
We can make a single one and then we can make a double one from this same stock.
While the x-carve works, let's talk about how we like to use the Chromebook.
It's like a cross between a laptop and a tablet and our favorite part is how we can use it
to sketch ideas and take notes.
We have a tendency to lose notebooks and paper scraps in the shop and I guess we could probably
manage to lose the Chromebook here too but it'd be a lot harder.
Plus Evan feels cool using a device with a flip screen and I feel cool because I can
draw straighter lines with the stylus than him.
My lines are much straighter than yours.
So one reason for making the bigger corner bracket is because we wanted something beefier,
but also we decided to make it with plywood so it would be harder to break.
I feel like this guy you could just.
Grrrrr.
So if you notice the one that broke, it broke in the direction of the grain.
Yeah.
But since this has no grain it is strong in all directions so.
I would try it but... just in case.
While we cut out this big support we also wanted to give a shoutout to our Patreons
for all of their big support haha.
Thank you!
Wanna scooch it?
Scooch it.
Perfect.
Look s good!
You wanna hold it up to me?
Yes.
Hug!
They're spooning.
If we need to we can always make a big one.
Like a big big.
Like a 4 or like a 7 or a 12.
The possibilities... are literally endless!
Well not literally, there's only so many uh threaded holes across here but literally almost
literally endless!
And we can add more clamps too if we want.
We can add like five, six clamps on each side if we were cutting something really big.
Should we cut some things?
Let's cut some things.
Maybe some of those hex ring dish holder things?
Yes.
So we can sell them and make... millions.
Or tens...
Let's make tens of dollars!
Haha!
One two three.
So, this process of setting the home you see us doing before each cut - Now that we can
easily set up jigs, we don't have to home it each time if we're doing multiples of the
same piece, which is cool.
Ok.
Dust?
Dust.
Spindle?
Spindle.
Ready?
Bread.
Alright so we were going to cut three of these with the same jig, but this clamp was positioned
a little bit too close to the work piece and we were worried that this was gonna hit it.
So we went ahead and removed it but this still held it really good which is really impressive
and makes us feel good about our setup, but what we'd recommend doing is spacing your
work a little bit farther away and if you need to you can put another spacer board like
these to help you space it.
If the bit hits anything, it'll hit the sacrificial piece of wood instead.
So we're gonna reposition this guy so that we don't risk hitting the clamp anymore.
Think it'll be just wide enough.
Looks good.
It's time.
Now that this jig is set up, we can pop in a new piece of stock without having to home
the machine.
Oooo perfect again.
As it should be.
Because it's a nice jig.
Wooo!
Clamping jig success! oh my gosh oh it's so awesome aw yeah!
Thank you guys for watching, hope you liked this video and let us know in the comments
if you have any suggestions on how we could take this clamping system even further.
And we read all the comments and we really try to reply to every single one so hope to
see you down there.
Haha!
And if you wanna see more about this and get some behind the scenes we're gonna be talking
about that soon in our aftershow which we publish on patreon dot com slash evan and
katelyn.
Hope to see you there, bye!
That was pretty good!
Hah I love this angle.
It's the most flattering angle.
Is that comfortable?
It's it's so comfortable.
Hahaha time to program!
Time to program!
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